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Resin sheet grinding wheel automatic forming technology

Resin flake grinding wheel has been in development for many years, but it has not been used and produced on a large scale. The key factor is its production cost and efficiency, that is, its molding technology is not perfect. Resin flakes require large-scale production, and it is desirable to automatically perform press forming, which can save labor costs and improve work efficiency.

As early as the 1980s, the industry has carried out explorations and attempts in this area, and introduced an automatic forming press from abroad. The device is compact in design and differs from conventional presses in that it has only one additional feed system.

Its working principle is: put the mixture into the upper hopper, shake it, drop it on the conveyor belt, scrape it with the scraper, adjust the conveying speed, send the material to the weighing hopper, weigh it accurately and then feed it into the dies. Cavity.

From the design principle, it should be fast and effective, but there is a fatal flaw here, so that no matter how it is adjusted, it will never reach the ideal level of design. Because the thin grinding wheel is not like smelting corundum and silicon carbide, the error of the raw material can't be too large. It is not an easy task to weigh accurately through the conveyor belt. Repeated adjustment can not only improve the efficiency, but also waste a lot of time.

Nowadays, a compromise is adopted to bypass the more difficult feed system, artificial feed, multi-station press, labor intensity reduction, and production efficiency.

Technology is the first producer, and we hope to design the ideal operating system in the near future. Once it is successful and put into production, it will be mechanized, automated, and completely bid farewell to labor-intensive production, and the thin-plate grinding wheel market will also undergo tremendous changes!